Mgt 4601 - Lean Principles R5

Week

Topic

Required Readings

Provide chapters and pages

In-Class

Activities

Provide as much detail as possible

Hybrid

Activities

If not applicable delete column

Assessments

Explain what each assessment cover and how much they are worth towards final grade.

1

May 4

Introduction and course overview of Lean and associated tools

 and Techniques incl Lean Six Sigma concepts

Lean PPT module1a

Review posted Module 1a

2

May 11

Tools and Techniques incl Lean Six Sigma concepts

Lean PPT 1a

Lean Definitions, Lean video (SME),

Readings on ....BB posted

Plus review Module 1b

3

May 18

Lean Tools and Techniques incl Lean Six Sigma concepts

Lean PPT module 1b

Assignment 1 posted

Further Lean discussion,, Lean, wastes, Discussions and in class exercises ,Plant layout exercise

Review Module 1b

Assignment Lean Gurus (individ) exercise 15%

Group Plant flow exercise  5%

4

May25

Tools and Techniques incl Lean Six Sigma concepts

Lean  PPT module 1b, HP film on Pull.

, Six sigma, Lean and Wastes, Cause Effect in class exercise

Lean related video

Review Module 1b and 1c

Cause/effect exercise in class group 3%

Assignment 1 hand in end of week

5

June 1

Lean Tools and Techniques incl Lean Six Sigma concepts and Cause/Effect

Lean PPT module 1c( Poke Yoke, SMED)

Flow chart exercise in class, Process, Push/Pull video & discussion, intro to Value streams and relation to flow, ,

Review Module 1c

Homework Group Fishbone...exercise on petSIM—prod issues 4% of mark

Flow chart exercise (3%)

6

June 8

Lean Tools and Techniques incl Lean Six Sigma concepts and, DMAIC. Plus various Lean/quality  Tools ( Fishbone/Cause effect)

Lean  PPT module 1c

5S, JIT, Poke Yoke, SMED Supply Chain, Lean related materials.

Work on Poke Yoke exercise in class Groups  

Review Module 1c &

petSIM p190 through 213 related to Cause and Effect exercise on petSIM related to product issue. Also other JIT Lean PPTs.

Poke Yoke Exercise in class 5% hand in after mid term.

7

June 15

Discuss Final project ( 3D printing/Robotics company etc)

 Work on other Lean materials ( Poke Yoke, DOE, JIT,SMEd  etc)

,

Review for mid term

Posted materials PPTs etc. 5s, SMED, Poke Yoke etc

View Materials posted on Final project plus videos. Discuss.

Extra Value Stream mapping materials.( Learning to See)JIT, Lean, Supply chain set ups etc.to review after mid term.

Review JIT, Lean etc materials ( PPTs) Plus Review Modules Lean 1a,b,c for mid term

8

June 22

Mid Term Exam

Mid term 20%

9

June 29

Summer Break

10

July 6

Lean Six sigma and Supply chain

Posted materials  DOE, ANOVA,

In class discussions, videos, presentations DOE  simulations/practice at various skills

Review posted materials PPT s

DOE/ANOVA/Data Analysis  exercise and write up 10%

Hand in July 21st

11

July 13

Lean Six sigma and Supply chain

Learning to See(VSM) and JIT PPT posted on BB

 Discussion/overview plus further final project discussion ( Supply chain related).

Review mid terms.

Review posted materials. PPT s

Hand in pet SIM fishbone exercise..Teams.. by July 17th

12

July 20

Lean Six sigma and Supply chain

Pull., JIT, VSM,

Data Analysis PPT

Pull Exercise Learning to See PPt and JIT/Pull PPT materials( incl Exercise)

Pull Exercise,( VSM & Learning to See) . Class exercise 5% mark

13

July 27

Lean Six sigma and Supply chain

Lean and Supply Chain Mgmt PPT

Data analysis related to Supply chain issues (e.g.  Least squares fits, Correlation, Product development sales predictions etc)

Review Data Analysis PPT.materials on BB

In class exercise on Data Analysis 3%

14

Aug 3

Review Week

Complete project or related Exercise.

)

Discuss Final Project review and feedback

Various materials posted on BB

Complete discussion on Various PPT materials ( JIT, Pull, Lean Supply Chain, data analysis)

Plus discuss /Assist Final Projects with Groups

Review ....and extra materials for final project,

.review of all BB posted materials & exercises  for discussion and use in final project

Final Project, supply chain related....27%

15

Aug 10

Group Project hand in

Review Project with teacher Q&A . Review Individual performance in Group efforts

Hand in project