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Robot Project Management

Autor:   •  August 20, 2016  •  Case Study  •  637 Words (3 Pages)  •  936 Views

Page 1 of 3

Date of Issue        : January 23rd 2013[pic 2][pic 3]

Presented by        : Mohamed Salaheldeen Abdelhameed

Moahmed Sultan

Under Supervision of: Dr. Hesham BAsiounv

Project Information

Obsolete spare parts have become a headache for service centers, especially with the economical situation & the inability of customers to replace their equipments for new ones. Reverse engineering has become one of the common solutions being used in Egypt.

  1. About:

Reverse engineering is the process of discovering the technological principles of a device, object, or system through analysis of its structure, function, and operation. It often involves taking something (a mechanical device, electronic component, computer program, or biological, chemical, or organic matter) apart and analyzing its workings in detail to be used in maintenance, or to try to make a new device or program that does the same thing without using or simply duplicating (without understanding) the original.

  1. Purpose, Scope, and Objectives
  • Prototype manufacturing of a Service Robot using reverse engineering.
  • The project depends on the high skills of organization teams in the field of R&D.
  • Manufacturing the Robot will add the following abilities to the organization:
  • Identifying spare parts alloys according to DIN standard.
  • Identifying alloy mechanical properties.
  • Detailed drawings of obsolete spare parts.
  • Manufacturing prototypes of obsolete spare parts.
  • Identify Electronic circuits including Programmable ones.
  • Ability for the programming of Robots, hence adding additional functions in the future.
  • The Project shall be finalized & delivered at the production of the first Preliminary prototype of a Service Robot.
  1. Project Deliverables
  • Prototype Service Robot
  • Drawings, Specifications, Software & Documentation for steps of mass production of Service Robots.
  • Prototypes shall be packaged & delivered to quality & testing department prior to final production to apply all tests needed.
  1. Weekends: Fridays plus Official holidays, Calendar modified Accordingly
  2. Currency: Egyptian Pounds (£), Preferences were modified accordingly
  3. Duration: About 14Months (356 Working Days)

7. Comments: Actions to be taken to overcome Over budget & delay:

  • Make value engineering for the project, we can take some managerial decisions such as Fast tracking
  • Changing suppliers for a less costly materials

Resources:

No.

Unit

Resource

Type

Cost

Primary Role

RL001

R&D Manager

Labor

50/h

Management

RL002

Mech. Designerl

Labor

25/h

Mechanical Systems Designer

RL003

Mech. Designer2

Labor

25/h

CAD/CAM Designer

RL004

Mech. Designer3

Labor

25/h

CAD Designer

RL005

Elec. Designer1

Labor

25/h

Electronics Systems Designer

RL006

Elec. Designer2

Labor

25/h

Test Bench Engineer

RL007

Elec. Designer3

Labor

25/h

Electronics Engineer

RL008

SW Programmer!

Labor

40/h

Software Developer

RL009

SW Programmed

Labor

40/h

Automatic Control Engineer

RL010

Procurment Manager

Labor

35/h

Management

RL011

Researcherl

Labor

20/h

IT

RL012

Inspector

Labor

40/h

QC Inspector

RL013

Machinestl

Labor

15/h

Equipment Operator

RL014

Machinest2

Labor

15/h

Equipment Operator

RL015

Technician!

Labor

15/h

Equipment Operator

RL016

Technician2

Labor

15/h

Equipment Operator

RNL01

Kg

Carbon Fiber Bars

Materials

10000

RNL02

Kg

Steel Bars 16216-K

Materials

5000

RNL03

Kg

Steel Plates 16216-K

Materials

5000

RNL04

Each

Electronic Components

Materials

15000

RNL05

Each

Electonic Boards

Materials

2000

RNL06

Liter

Chem. Solutions

Materials

2000

RNL07

Each

CAD Software

Softwa re

10000

RNL08

Each

ORCAD Software

Softwa re

10000

RNL09

Hour

CNC Centerlathe Machines

Equipment

500/h

RNL10

Hour

CNC Milling Machines Tools

Equipment

500/h

RNL11

Each

Bolts/Nuts(Pairs)

Hardware

500

RNL12

Each

Stationalry Consumables

Materials

2000

RNL13

Each

Battery 12V

Materials

400

RNL14

meter

Wiring Cables

Materials

1000

RNL15

Each

Data Cables

Materials

1000

RNL16

Each

Camera

Supplies

5000

RNL17

Each

Motion Sensor

Supplies

500

RNL18

Each

GPS

Supplies

5000

RNL19

Each

CMM Machine

Equipment

200/h

RNL20

Each

Tensile Test Machine

Equipment

100/h

RNL21

Each

Hardness Test Machine

Equipment

100/h

RNL22

Each

Plotter

Equipment

100/h

RNL23

Each

Firmware Programming Tool

Softwa re

5000

RNL24

Each

Heat T reatment Oven

Equipment

200/h

...

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